Home THE TIMELINE OF THESE LINKS ROUGHLY CORRESPOND TO THE PROJECT HISTORY VIDEOS &
PHOTOS
For Sale Links
PRESENT  <   1   |  2  |  3  4  |  5  >  HISTORY (6/08)


Latest Pictures...

SOLO DRIVE TO AUBURN: Had some rain ....   "NOT A GARAGE QUEEN", SHE... - SEE MORE

Next time: On Board Videos: Stay Tuned.


 

Had an very weird oil leak and a pretty good mess ... O RING failure... Must have been made on a Monday...

Picture 212.png (871868 bytes) Picture 213.png (782432 bytes)

It's fixed now... note the expanding tube style on the replaced return tube. It's sealed now. No leaks.

Picture 219.png (1160534 bytes) Picture 217.png (1187536 bytes) Picture 218.png (1176791 bytes)

I don't know why the O RING failed but heat may have been a factor since it looks as if the exhaust headers may have been leaking a bit. I used some gasket adhesive to solve that problem. I hope it does the trick now. I'll watch the exhaust headers for a few days. and be sure it seals properly. I think that blue stuff works pretty well.

What incredible sunsets we have in Sacramento...  SEE ALL VIDEOS & MORE PICTURES ON THE 'VIDEOS & PHOTOS' PAGE LINK ABOVE.
(yea, I know it's obvious... but some may miss it)

 

Shifter_ENG 31.jpg (758521 bytes) Shifter_ENG 26.jpg (821806 bytes) Shifter_ENG 36.jpg (765469 bytes) Shifter_ENG 21.jpg (950334 bytes)

ALIGNMENT @ Picture 201.png (614561 bytes) G12 Alignment & Brake, Inc.
LOCATED: 3523 Kiessig Ave
Sacramento, CA

G12Align 2.jpg (112442 bytes) G12Align 1 (1).jpg (125215 bytes) G12Align 1.jpg (112249 bytes) G12Align 2 (1).jpg (116431 bytes)  G12Align 3.jpg (118238 bytes)
(916) 424-1700 << G12

1st DRIVE:
Alignment REPORT:


WOW!!!!
What a difference! The car actually feels pretty awesome and stable.
I feel like I can hit turns and know that the car will not switch ends without notice.

The rubbing on the left rear fender has completely ceased.

SWWWWEEEEETTT!

That is a great day for me.

THANK YOU !  G12!
 

Give them a call and let them know you saw it on 74911RS.com!
(SWEET) Alignment turned up a couple of things initially...

The ride height on the rear was PERFECTLY LEVEL, as I thought it was... Good guess... on my angle finder vs. Torsion bar setting. (NICE)

and

the rear left fender was a 1/2 lower than the right. (body imperfection I guess...)
The owner says he believes by setting the alignment to -1 deg on the rear and -1/2 deg on the fronts...
will all but eliminate the slight rub on the outer fender (left rear side).

I agreed... so we're going with -1deg rear, -.50 deg on the fronts. We'll report back when I have driven it again. It'll be a lot less spooky to drive I think.
 


1974 Porsche 911 RS Project brought to you by Nathan Pizzo,
a Web Designer by trade, and
Porsche builder by passion.

early_pics.jpg (1287408 bytes)
Thank you Prunedale Auto Body!

Simulation of this yellow Porsche is slowly becoming reality by Spring 2009. Sooner if possible!
Thanks for visiting!





 

THIS PROJECT IS FEATURED ON

It's Pretty high on the list...

Rebuilding America!
~ One Porsche at a time :)



WELCOME VISITORS FROM  the 2009
CONCOURSO ITALIANO
CONCORSO_FEB2009 7.jpg (1174875 bytes) CONCORSO_FEB2009 6.jpg (1135375 bytes) CONCORSO_FEB2009 5.jpg (1139185 bytes) CONCORSO_FEB2009 4.jpg (1256881 bytes) CONCORSO_FEB2009 3.jpg (1221298 bytes) CONCORSO_FEB2009 2.jpg (1093288 bytes) CONCORSO_FEB2009 1.jpg (1250101 bytes)



KILLER REFINISH AND PARTS DONE AT:

Bay Area Chrome

SIK Industries

Wheel Techniques

SANTA CLARA , CA

SPECIAL INTEREST
RESTORATION PROJECT
In Progress... CLICK PHOTO:

SEE BEFORE AND AFTER PHOTOS


FOR SALE:
930 Porsche Turbo!
Immaculate 1 owner car, 47K original miles.

BLUE_930_TURBO 1.jpg (3654329 bytes)
CLICK TO LEARN MORE or CALL
(916) 772-8225


ADVERTISER BOARD:
Please Visit these related businesses:


www.primusracingparts.com


www.digitallphoto.comm


www.onboard-videotech.com

Builders of Websites, Banner Ads, Logos

www.opticalfuel.com

Racing Team Advertisement

www.gpsports-eng.com  

 

Will GAS prices  be reasonable by the time this project is done?  See below

 

Had a little shifting trouble...

 Shifter_ENG 20.jpg (779560 bytes) Shifter_ENG 3.jpg (724631 bytes) Shifter_ENG 4.jpg (744579 bytes)

Main Problem: The shifting became VERY sloppy, but I knew I had just replaced the bushings...
But sure enough the rubber bushings had crumbled to pieces. There is only particles left over...

 Shifter_ENG 17.jpg (594718 bytes) Shifter_ENG 11.jpg (561363 bytes) Shifter_ENG 13.jpg (566802 bytes)

Buying just four pieces of bronze bushings from ACE Hardware. The sizes were standard, and fit almost perfect.
The parts needed to fit together so that the cross pin would seat properly and hold firmly, but with a little bit of play.
What results is a smooth solid shifter. Pretty simple. That bronze will not easily wear out, or crumble like the stock bushings.
Engineering is my favorite thing, and this is a perfect challenge.

Shifter_ENG 14.jpg (586135 bytes) Shifter_ENG 16.jpg (623709 bytes) Shifter_ENG 1.jpg (813817 bytes)

Folks... I think I have got an engine that is breaking in perfectly.

Ihop_Tuesday 2.jpg (1085715 bytes) Ihop_Tuesday 1.jpg (1069038 bytes)

I had the car out today.... it's just running great. Had a weird problem though... I busted the passenger outside CV joint (bolts snapped) but got that fixed today. I know they got loose because of the on and off the throttle 1K - 5K and back again... over and over... just loosened the bolts.

I'll check them pretty often to be sure they stay tight.

Other than that... the engine is not leaking a DROP of oil. It's amazing. I am sure that the motor is on a good track. The next thing is to get it aligned. I can now trust it to drive about 50 miles round trip and once i get it aligned... I will feel more confident with the handling. Right now it seems a little squirrely... especially when letting off the gas. It seems a tad light. The car feels incredibly nimble, but at the same time - for the moment it seems a little spooky.

So I am driving it very carefully - nothing crazy.

 

Recent Progress:

1. Fuel line (supply has failed). Will fix that on Friday. FIXED.
2. Front Oil Lines leaked, easy fix: tighten connections on solid to flex lines. FIXED, TIGHTENED. NOT LEAKING ANYMORE.
3. Wiring issues: Oil Temp, Oil Pressure; Tachometer. OIL TEMP AND PRESSURE WORKING< STILL NO TACH.

Updated: fixed:

1. Green/Black wire to Oil Temp was in wrong position 14pin connector (harness side)
2. Green/white wire was in the right position, but it was faulty (just barely hanging on) - resoldered it and it's solid.

Both the oil pressure and the oil temp now work fine. (haven't started it back up since the fuel line gave way... but Friday I'll fix that)

Meanwhile< I am going to make it road worthy, finishing some last details:

1. Windows in... DONE! (minus left quarter and rear windows)
2. Re-torque all lug nuts. finish bolting on the front air dam. (two bolts) DONE.
3. Maybe I'll get the windows in on the doors. Not necessary, but nice to have on freeway. SOON.

I'll make some quick runs around town, lots of on off the throttle, basically drive it hard, and check the oil, brakes fuel and for leaks of any kind. Then slowly widen the distance I can go.

Should work out fine.

(doing all of this while getting three websites done for work)

Cheers!

Updated: August 31, 2009 - More news: Work completed:

 DONE? SYSTEM  PICTURES

OIL / COOLING

The front cooler is plumbed, mounted and finished.
The rear oil tank is now mounted and plumbed in with the system.
The last thing I need to do for the oil system is hook up the motor and fill the tank with oil.

All systems are now done, and 10 QTS of Oil are now in the motor.

 
Mount_Front_Oil_cooler5.jpg (888943 bytes) Mount_Front_Oil_cooler1.jpg (820276 bytes) Mount_Front_Oil_cooler3.jpg (826470 bytes)

What's left? This system is finished, but final connections to engine will happen when it's placed back in the car.

 


THIS IS NEW: The front oil cooler is now protected by this hand made mesh screen.

LightsAreOn (1).jpg (925007 bytes) Front_Cooler_mesh (1).jpg (640761 bytes) Front_Cooler_mesh (2).jpg (698974 bytes) Front_Cooler_mesh (3).jpg (811687 bytes)  Front_Cooler_mesh.jpg (688238 bytes)


FUEL

Center lines are run, front links to tank and pump run and tightened. The electrical to the fuel pump will be run in the next few days. The fuel lines are secure and pump is mounted.  I still need to mount the filter/accumulator in the engine compartment - drivers side... but that is pretty easy.
 
 reassembly214.jpg (781841 bytes) reassembly219.jpg (724970 bytes)

What's left?  Engine to body connections and fuel pump wiring.

Update 7/20: The wires are identified so I can hook it up. The next chance I get I'll take a new picture of the wires hooked up.

Update 7/25: The wires are now installed on the pump and secured.


BRAKES

The braking system is ready to be bled and tested. I believe all the fittings are correctly installed and the master cylinder is set up.
The only thing left is to add fluid and bleed the brakes.
 
reassembly216.jpg (756599 bytes) reassembly215.jpg (798531 bytes) ReAssembly1014.jpg (2677825 bytes)

What's left? Add fluid and then bleed the brakes, and get a firm pedal. It should be done this week sometime.
Update: 7/20/09 The brakes are now done, and bled. The brakes seem firm and work great. It won't be clear how good they work until I have a chance to actually drive it. Maybe in a couple of weeks.

 


SUSPENSION

The front and rear sway bars are in and new bushings. The new 26mm Torsion bars are  installed and indexed. We'll see if they are correctly indexed later as soon as the motor is back in again. Cotter pins are in, everything is tightened up.
 
sway_bars7.jpg (895394 bytes) sway_bars3.jpg (720115 bytes) sway_bars4.jpg (867477 bytes)
sway_bars5.jpg (850792 bytes) sway_bars6.jpg (895188 bytes)

What's left? Final pre-alignment adjustments will be done to the best visual spec. Then an alignment shop will have to take it from there.

 

SOON
BODYWORK

A few more things to bolt together front and back and the body work will be done.
Doors need to be finished on the drivers side, with windows and regulators, latch mechanisms.
Roll bar needs to be mounted.
 
 


Mount_Front_Oil_cooler6.jpg (886629 bytes) Mount_Front_Oil_cooler3.jpg (826470 bytes)Mount_Front_Oil_cooler1.jpg (820276 bytes)
roll_bar_red3 (1).jpg (766534 bytes) roll_bar_red6.jpg (697517 bytes) roll_bar_red5.jpg (697721 bytes)
POWDERCOATED BY: Wheel Techniques (Santa Clara, CA)
 

What's left? Bolts for the roll bar need to be set, and final bodywork securing must happen before it can drive anywhere. For wiring ease I want to wait to that is all done.

 

SOON
ELECTRICAL

Wiring harness is in, and most of the engine harness is completed. The 14 Pin connector is mounted on the body side and MSD unit is installed. The gauges will soon be hooked up and then it'll be ready to test. Front lights are now wired up completely, and rear lights are next.

DONE!!
 

 motor-prep2.jpg (808160 bytes) guages-wiring2.jpg (713575 bytes)guages-wiring1.jpg (726877 bytes)

What's left? Essential systems are already identified. The Oil Temp, Oil Pressure, tach and generator is really the minimum we need to fire up the engine.

I'll need a few days to a week to sort this part out. I have no real time frame to worry about. However it should be possible to accomplish in about two weeks time.

 



ENGINE

Wiring harness is done, waiting for new intake boots, have 77b for the intake gaskets (to bond them in place) Finished with sheet metal, Effectively the engine is 99% ready, after assembly this weekend. The fuel fittings are done, and all accounted for.
The 'pop off valve' is done. I have to mention it was the easiest job I have had to do on this car yet. I simply got a 2" hole saw, cut a perfectly nice hole, and it fit so nice I couldn't believe it. It was super snug, but not too tight. I used black 3M Super adhesive sealant to complete that install. It worked like a charm.

Today I got the 928 boots and painted the tired looking pipe straps a matching color: RED. It's going to look pretty nice - I bet.
 

UPDATE:

The CV Joints are done. The Transmission is mounted and the connections are bolted together.

The shift linkage are also set at the default settin

 
motor-final-assembly2.jpg (955191 bytes) motor-final-assembly3.jpg (967451 bytes) motor-final-assembly4.jpg (794536 bytes)
motor-final-assembly1.jpg (994839 bytes) newWork21.jpg (3009278 bytes) newWork22.jpg (2816544 bytes)reassembly27.jpg (708353 bytes)reassembly21.jpg (787278 bytes) reassembly22.jpg (683600 bytes) reassembly23.jpg (756872 bytes) Duct_backdate1.jpg (921255 bytes) Duct_backdate2.jpg (865073 bytes)
MORE ON THE BACKDATE OF HEATER DUCTS:(DONE)

Yes... I actually made it myself...

re-assembly025.jpg (903721 bytes) re-assembly024.jpg (995733 bytes)
Before you even think it...

Of course it need to be refinished... give me some time... and it'll look like new.

An now for the test fit...
re-assembly028.jpg (779934 bytes) re-assembly029.jpg (793062 bytes) re-assembly0210.jpg (786059 bytes)
re-assembly0212.jpg (693353 bytes) re-assembly0211.jpg (768465 bytes) ... Tremendous fit for an armature sheet metal guy. It just goes in with a little bit of coaxing. Still need the driver's side piece. I gott'a drop some dough for that one. It's not as easy.

FUEL INJECTION CIS SYSTEM ALMOST READY FOR REASSEMBLY.
re-assembly0221.jpg (836329 bytes) re-assembly0213.jpg (1084575 bytes) re-assembly0217.jpg (891165 bytes)
re-assembly0219.jpg (754179 bytes) re-assembly0220.jpg (856231 bytes)

NEW PICTURES: Final Motor Assembly. Note the use of 77b for perfect sealing of the intake. Most of the work was done a few nights ago (7/15/09) between 11pm - 3am, but it was also a chance for me to touch each bolt on the motor to make sure everything is tight and lined up. As far as I can see the motor is ready now.

Motor-final-assmebly5 (1).jpg (825195 bytes) Motor-final-assmebly1 (1).jpg (856639 bytes) Motor-final-assmebly2 (1).jpg (847584 bytes)
Motor-final-assmebly3 (1).jpg (915381 bytes) Motor-final-assmebly4 (1).jpg (774634 bytes) Motor-final-assmebly6 (1).jpg (945667 bytes)

What's left? Final assembly will take about two hours more. It is really getting very familiar to me, so I know where all the bolts go and how to run the wires, and hoses. It's an incredibly simple engine in comparison to a modern setup. It's just old school German engineering. No fluff, no fuss, no unnecessary b.s. Just what is needed to create good fuel mixture and bust out some major BHP!

I work a lot in parallel, multi-tasking. Let me tell you what I mean:

I get more satisfaction from learning to do things myself. I am currently fabricating a pair of backdated heater ducts for the engine which will de-clutter the look significantly.

(DONE, Final images below)
The last two shots above show the passenger side (easier of the two... in almost done fashion. The piece will be finished off with a scoop for the internal part that will divert some of the air to the duct from the main cooling fan. (big red 11 blade fan)

MOTOR IS DONE!

Motor-final-assmebly0718091.jpg (750589 bytes) Motor-final-assmebly0718093.jpg (762638 bytes) Motor-final-assmebly0718094.jpg (734958 bytes)
Motor-final-assmebly0718096.jpg (705100 bytes) Motor-final-assmebly0718098.jpg (856931 bytes)

 

THIS IS BEING DONE...


INTERIOR / PAINT

I am super excited about this part. The upholstery guy is fast at work on sport seats and dash pad. They all get new two tone skin, leather with charcoal suede inserts. The work is being done by a shop in Watsonville called Rivero Upholstery.  More pics as they become available.  Also when the car is down in Prunedale, it’ll get a new polish / color sanding and fix a few glitches in the paint - which I must say are very few.

UPDATE 08/01:
 FIRST PIECES are in!

DASH 4.jpg (669719 bytes)DASH 5.jpg (847057 bytes)DASH 6.jpg (668920 bytes)DASH 7.jpg (610827 bytes)DASH 8.jpg (624833 bytes)DASH 9.jpg (704114 bytes)

 


INTERIOR DETAILS IN THE WORKS

INTERIOR PIECES AT SHOP:  RIVERO UPHOLSTERY in WATSONVILLE, CA
http://www.riveroupholstery.com/

Rivero_Upholstery.png (882693 bytes)

Dash Pad...

DASH 11.jpg (898190 bytes) DASH 13.jpg (853644 bytes)
DASH 1.jpg (722252 bytes) DASH 2.jpg (625852 bytes) DASH 3.jpg (674661 bytes)

Seats_interior 4 (1).jpg (714840 bytes)Seats_interior 1 (1).jpg (813812 bytes)Seats_interior 4.jpg (726562 bytes)
Seats_interior 13.jpg (782144 bytes) Seats_interior 14.jpg (793043 bytes) Seats_interior 15.jpg (795357 bytes)
Seats_interior 6.jpg (757096 bytes) Seats_interior 9.jpg (704518 bytes) Seats_interior 17.jpg (797935 bytes)
Seats_interior 10.jpg (759042 bytes)Seats_interior 12.jpg (753321 bytes)

01/17/09 - 01/19/09 - Added Mirrors, detailing interior. Painting all NON-Yellow surfaces rust-o-leum semigloss black. Starting to look pretty killer.

More Photos Soon.

01/14/09 New subject: Velocity Yellow,
an inspirational color.

Plates for the car? Sound it out... V-loss-e - T. = VELOCITY.
The color of the car is Velocity Yellow. Appropriate don't you agree?

DEFINE VELOCITY: Rapidity of motion or operation; swiftness; speed.
 

 

TO SEE EVEN MORE VISIT THE VEN MORE VISIT THE PRE 2009 PAGE >

GAS PRICES: So far, so good!

Sacramento Historical Gas Price Charts Provided by GasBuddy.com

HOME PHOTOS FOR SALE LINKS

The point of this website is document the transformation of a pile of parts into one of the worlds finest sports cars: The Porsche 911

Quote: "What I am amazed at is how much I can get done, when I commit to doing just one thing a day."   Read John 3:16


Copyright © 2009 Optical Fuel  All Rights Reserved. Please do not use content from this site without written permission.